process engineer Archives

Develop and implement process improvement strategies.
Work closely with the staff to select most appropriate process improvement techniques.
Develop and maintain process related documents.
Evaluate current processes and provide recommendations.
Analyze and troubleshoot process problems so as to make continuous and permanent improvements.
Develop projects within allotted timelines and budget.
Ensure in compliance with company and industry standards.

Take demonstration of R&D batches.
Visualizes hazards in the process and give justification for modification of the process
Monitor safety issues beneficial for scale –up
Coordinate with the cross functional teams and scale up of the R&D process; execute the same in the plant after tech transfer.
Preparation of Technology transfer document

Coordinate and perform activities associated with shipping, receiving, distribution and transportation.
Making recommendations to management procedural changes.
Design, implement,manufacture and development process.
Confer with customers to provide information about products and services.

Troubleshoot problems with manufacturing processes.
Evaluate equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.
Determine most effective arrangement of operations such as mixing, crushing, heat transfer.
Involve in the preparation and finalization of technical and process related documents.
Involve in the technical discussion to maintain process related documents.
Preparing daily and monthly report through SAP
Operational responsibilities and production planning for Roaster and Acid plant.

In-line technical support regarding any abnormalities encountered,provide analysis and corrective action.
SMT Machines (SPA,SPI and AOI) Programming and Optimization.
Create/Revise Work instruction and check sheet for processrequirement and improvements.
Assist in the Product Qualification for new products and changes inthe existing product
Overseeing all projects milestone and report it to the EngineeringManager
Reviewed processes, identifying areas that required improvement
Developed manufacturing processes that were robust yet simple toperform

Program computers or mobile components, such as manually controlled components.
Led Process Engineering support, Process optimization and troubleshooting, process performance monitoring and optimization of Delayed Coker Unit and Naphtha Merox Unit in terms of Capacity Utilization, Yield Pattern, Product Blend & Chemical Consumption,
Developed Process Improvement Scheme Scheme for value addition Reviewed Process Safety System of Process units.
Carried out HAZOP study.

Involve in trouble shooting of quality issues related to OOS, OOT and incident investigation by using different tools & effective CAPA proposal.
Equipment selection & facility proposal for pre-validation and commercial batches as per process requirement.
Perform engineering calculation for scale-up and utility requirement for the process.
Trend analysis of CPP and CQA’s by using Minitab.
Capacity enhancement of products.

Operate computer-assisted engineering or design cables
Prepare technical drawings, specifications of cables, to ensure that operations conform to standards and customer requirements.
Direct or coordinate manufacturing, construction, maintenance, support, documentation, or testing activities to ensure compliance with specifications,
Inspect completed designs and observe operations to ensure conformance to design and cables specifications and compliance with operational and safety standards. or customer requirements.designs to ensure that operations conform to standards and customer requirements.
Conduct field surveys diagrams, or other data to identify and correct problems.

Prepare detailed engineering projects for Green Field Projects in Oil & Gas sector of establishments in Canada and Middle East
Design layout of equipment to achieve maximum efficiency.
Design fire water system layout and Process Safety for the plant.
Develop safety procedures to be employed by workers operating equipment or working in close proximity of hazardous areas.

Establish and maintain relationships with individual or business customers or provide assistance with problems these customers may encounter.Direct research and development programs.
Evaluate product data and design from inspections and reports for conformance to customer principles, requirements, and quality standards.
Write technical reports or other documentation, such as handbooks or bulletins, for use by staff, management, or customers.
Conduct training or in-services to educate employees and other personnel on proper use of equipment.

BFD & PFD Preparation For Design Basis
Material & Energy Balance
Process Equipment List
Line Sizing & Pressure Drop Calculations
Hydraulic Calculation

Perform laboratory studies of steps in manufacture of new product and test proposed process in small scale operation in pilot plant.
Determine most effective arrangement of operations such as mixing, reaction, purification, heat transfer, distillation, and drying.
Scale-up of API(Active Pharmaceutical Ingredient) and Technology transfer to production unit.
Regulatory compliance as per cGMP norms and ICH guidelines.
Operate and interpret data from softwares like PLC-SCADA, SAP and HMI.
Evaluate mechanical equipments and processes to identify ways to optimize performance.
Develop safety procedures to be employed by workers operating equipment.

Mass & Energy Balance
SOP Preparation
HIRA,HAZOP
trouble Shooting along with QC and Maxpro
Pre Commissioning and Commissioning of Sodium Sulfide

Scrap reduction of 5% applying process control analysis and techniques, savings achieved of US$200 K/Y
TPM pillars Owner of Autonomous Maintenance, Focused Improvement, and Kobetzu Kaizen on production areas
Improvements applied to Increase the production lines MTBF (Mean Time Between Failures) from 4 to 120 minutes
Productivity projects Implementation, reducing headcount from 5 to 3 operators per shift by incrementing the reliability of the equipment
Implementation of 15 improvements to various systems impacting productivity, lower downtime and quality using as a basis TMP Focused Improvement pillar

Checking necessary raw materials.
Coordinate laboratory regarding the specification of the product.
Supervise the first batch of mixing.
Facilitate regular sampling of tower, cyclone and spray chamber for density monitoring.
Perfume intensity monitoring.
Supervise and maintain the cleanliness and orderliness of the ground

Using Microsoft office to do all office work, include power point to make presentation.
Using CADRA to make drawing (2D). Using solid work to make model and some time using auto cad. others, using NX5 if the drawing come in this format. using adobe illustrator to make word for marking and hot stamping process.
Familiar with extrudes machine include twisting machine which combine with twisting machine to insulate our product with plastic.
Familiar with rubber injection machine and rubber compression machine.

Establish Process Work Instruction and Standard of Procedure for each process follow safety requirement.
Control process flow and troubleshooting problem.
Conduct trial run before proceed to commercial run.
Improve job method to increase productivity and machine efficiency.
Train operator understanding about job method and job instruction.

Resolves problems utilizing acquired knowledge & analytical abilities.
Interact with customers for reject item issue.
Improve any NC to save cost and reduce the cost of production.
Study with other engineer to increase machine capability and reduce the cycle time.

Make a cost reduction project to reduce Cost Of Production for old model which still running in Shimano. Had reduced for cutting process for inner wire department. Get saving RM5,000.00 per month through reduce the machine breakdown time.
Increase monthly output 10% for cable output by increase machine capacity. Add RM33,000.00 for the monthly as the profit.
Join Small Group Activities, where every group is has maximum 3 people to tackle small problem to make a medium impact in department revenue. This activities focus on NC product and everyone will discuss together and solve that problem in 2 weeks.
Act as Project Manager when company need invest for new machine. Study about new machine, new machine capability, deal with supplier, make proper schedule, present to top management, make new layout for machine position, run testing for new machine, make FA and quality study for comparison.
Make Process Control Plan, Work Instruction and come out Check sheet base on drawing.
Train operator for run new machine.
Run testing for new model, collect data and analysis (using mini tab). Share all the data during presentation. work together with other department with all level worker.

Coordinated various procedures of machined product.
Guided the production team members .
Design detailed dimensional drawings and distribute to production and management.
In charge of the first article (FA) projects of company.
Implement the corrective actions to every product or complaint from customer.
Analysis of operational issues and installation of new equipment.
Involve in R&D of the production site.

Production-planning supervision, scheduling for production, preparing production schedules for manufacturing of industrial or commercial products.
Making sure each operation meets shipping dates according to sales forecasts or customer orders.
Analyzing production specifications and plant capacity data and performs mathematical calculations to determine manufacturing processes, tools, and human resource requirements.
Planning and scheduling workflow for each department and operation according to previously established manufacturing sequences and lead times.
Planning sequence of assembly, installation, and other manufacturing operations for guidance of production workers.
Preparing production reports.
Plans the process for manufacture, fabrication, assembly, erection or installation of parts, components, assemblies, etc.