industrial engineer Archives

Perform hazard assessment to evaluate a work place, situation, as to the potential for hazards that an employee may encounter while performing the job as according to OHSA.
Calculate OEE to get maximum output from machines and set production target.
Draft and design layout of equipment, materials, and workspace to illustrate maximum efficiency using drafting tools and computer.
Successfully transferred 3G electronics products into mass production for a vertical ramp up within a limited time period and effectively maintained compliance with critical quality and safety standards.

Analyzing current scenario in Production Line. MURI, MURA & MUDA analysis for current production and providing improvements for TO-BE Analysis.
Time & Motion Study – Creating Standard Operating Sequence(SOS) based on video inputs using Basic MOST.
Standard Operating Procedure(SOP) – Plan and establish sequence of graphical SOP in 3d Model using VisProfessional & VisMockup Tools.
Creating Line Balancing Scenarios, removal of bottle necks and promoting efficient utilization.
Generating Safety Risk Analysis(SRA) & Safety Risk Prediction(SRP) reports for production activities.
ABC analysis for Plan for Every Part (PFEP) analysis for a Tractor & Wheel Loader Production plant based in Fargo . Analyzing the customer requirement by coordinating with the Manufacturing Engineers and Logistics Engineers.
Manufacturing BOM(mBOM) analysis, assignment and scheduling (in & out dates) in PLM tool (Proplanner).

Flowchart-style mapping of quality framework management processes including all stakeholders in the process, highlighting areas of non-compliance and missing documents.
Mapping QMS documents and structure according to hierarchy using process/document maps and organisation charts.
Provided continuous improvement, process development
Increased efficiency by applying line balancing

Productivity and Process Improvement
MTM-1 and MTM – UAS Key User
Overall Equipment Effectiveness.
Line balancing
Ergonomics/Work Station & System Design
Capacity Planning
Standard Work

Managing the new Product transfer projects from conceptual stage to production ramp up. Budget preparation and management
New facilities planning and layout optimization (plant expansion)
Localization of Tooling & Fixtures. Time study and analysis.
Conduct project review meetings and updating the leadership team.
Facilitating of lean manufacturing practices implementation into assembly lines
Analyze Project risk and mitigating risk, to ensure smooth product launch
Stakeholders co-ordination and ensuring budget commitments

Study operations sequence, material flow, functional statements, organization charts, and project information to determine worker functions/responsibilities to set standard operating procedures.
Perform time study and Calculate SAM and Thread consumption of every new article.
Calculate overall production cost of every article according to their operation.
Perform 5s, kaizan and piece rate audit on monthly basis.
Make process flow and Draw VSM using MS Visio.
Make floor efficiency, kPI, Idle machine and production reports on daily basis.
Drive different lean management projects and train workers to practice and sustain system improvements.

Use Lean manufacturing tools to improve productivity
Prepared reports detailing data analysis as well as prospective solutions, benefits, and costs.
Properly trained employees on new processes.
Gathered and modelled information for use of the project.
Process Mapping using SIPOC
Project execution
Implement the 5s methodology to help in improving the quality of products

Production layout proposal and update on AutoCAD.
Provide industrial engineering expertise such as manufacturing process.
HC mapping and work method study for productivity improvement project.
Achieved double-digit year over year income growth after introducing a glacier water vending program with the Portland Division Safeway stores. Installed 120 machines in Oregon and Washington with executive and vendor assistance.

Served as enterprise lead for the workforce management system. Wrote training materials adopted by 1200 stores while assisting with store director professional development.
Administered and adhered to corporate labor standards, including by inputting schedules for labor drivers and maintaining a master schedule.
Defined the parameters to perform time and motion studies.
Delivered well-run time studies yielding usable data suitable for analysis for labor recommendations.
Assessed processes and offered recommendations on retail sites to study.
Negotiated vendor contracts for 130 Portland division stores for miscellaneous income vendors as well as an increase in rental wall space for missing child boards.
Generated and submitted 10+ weekly and monthly labor tracking reports to division executives and corporate managers. Contributed actively to financial goal definition, standardization, and execution.

Audit maintenance system
Manage and monitor operational equipment
Plan and implement a new system as a base for CMMS
Fill out paper work

Convert data from existing Closure Design Spreadsheets (CDS) to a format ready for upload to Meridium.
Create comparison of existing Meridium data to converted CDS data and resolve any conflicts with input from Bolting and Sealing SME.
Work with ADIM and Bolting and Sealing SME to develop Meridium bulk upload template for CDS data upload and new ACD template for future changes.
After conflict resolution is complete, upload complete data set to Meridium. Approximately 29 CDS spreadsheets with approximately 3070 lines of data.
Conduct weekly meeting with Bolting and Sealing SME to go over conflict resolution, progress reports, any other issues.

Perform standard time studies, process flow analysis, line balancing for all production areas and implement identified improvements
Develops solutions to a variety of routine problems using computer and logic-based methods
Establish, maintain and improve operation standards, line layouts, bom list for all model’s
Working knowledge of ISO 14001:2015 and ISO 9001:2015
New model studying
Test run new model
Follow customer requirement

Quality Control CommitteeLead the team in deciding and implementing measures that will sustain and improve the quality of service of the company towards the clients.
Creates Standard Operating Procedures (SOP) of the company.
Audits the operation and facilities of the company.
Solve the problems in the company through assessment and corrective and preventive action reports.
Analyzes the proposed improvements in the operation and as well as in the system of the company
Conducts training for the use of the system to the company.

Line balancing and allocate operators/machinesappropriately to various operations
Preparing operation bulletin for all styles running in theplant
Bottle neck clearing
Time study, method study and ergonomics development
Planning layouts

Review production schedules, orders, and related information to obtain knowledge of manufacturing methods, procedures, and activities.
Draft layout of equipment and work space to illustrate maximum efficiency using computer.
Conduct Time and Motion Study.
Submit monthly Improvement “Kaizen” report.
Output monitoring and other clerical works.

Plan and establish sequence of operations to develop the garments and assemble parts and to promote efficient utilization.
Draft and design layout of equipment, materials, and workspace to illustrate maximum efficiency.
Develop manufacturing methods, labor utilization standards.
Schedule deliveries based on production forecasts, material substitutions, storage and handling facilities, and maintenance requirements.
By motivating the operators and developing the skill levels for factory efficiency.

Provide technical expertise or support related to manufacturing.
Review product designs for manufacture ability or completeness.
Prepare documentation for new manufacturing processes or engineering procedures.
To making sure that engineering and manufacturing processes are performed correctly using the right tools, materials and processes. An important part of the job involves designing the company’s quality standards and testing processes against those criteria.
To prepare documents that provide requirements, specifications, guidelines, or characteristics that can be used consistently to ensure that materials, products, processes, and services are fit for their purpose.
Prepare reports summarizing information or trends related to manufacturing performance.